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산업용 인라인, 온라인 및 아트라인 분석을 위한 고급 공정 분석기: 석유화학, 에너지, 반도체, 금속, 제지, 2차 전지, 광업 및 (폐)수 분석.

Whatever your requirements – we have the right Process Analyzer for you

Our portfolio of process analyzers includes individual analyzers as well as a modular analyzer platform covering near-infrared, Raman, titration, pH, and ion chromatography measurements in various industries. Use the filters to refine your search and find the perfect process analyzer for you.

Find applications for Process analysis

Process analyzers – FAQs

A process analyzer is an instrument that measures the chemical or physical properties of substances involved in industrial processes. It provides real-time data to monitor, control, and optimize production.

A process analyzer goes through the following steps:

  1. The analyzer automatically takes a representative sample from the process stream.
  2. It conditions the sample, if necessary (e.g., cooling, filtering, or diluting).
  3. The instrument applies an analytical technique such as titration, spectroscopy (Raman, NIR, XRF), photometry, or ion chromatography.
  4. The analyzer calculates the concentration or property of interest and sends the result directly to the plant’s control system (PLC, DCS, or SCADA).

This allows operators to monitor product quality, optimize efficiency, and ensure safety and compliance without waiting for laboratory results.

Manual sampling takes time, requires handling of hazardous chemicals, and delays decisions. A process analyzer measures directly in the process, delivering accurate and continuous results without waiting for laboratory analysis. This reduces errors, improves product quality, increases efficiency, and protects operators from exposure to hazardous samples.

Learn more in our blog article:

Blog: Laboratory vs. process analysis: Key factors for informed decision-making

The following table compares process analyzers to laboratory analyzers:

Feature Process analyzer Laboratory analyzer
Location Installed directly in the process Located in a separate lab
Measurement frequency Continuous or at set intervals Periodic, depending on manual sampling
Response time Real-time results Delayed results after transport and analysis
Accuracy High, suitable for process control Very high, suitable for detailed analysis
Safety Reduces manual handling of hazardous samples Requires operators to handle samples
A comparison of offline laboratory results (orange) to real-time process analyzer results (green).

If you are looking for a turnkey process analysis solution with sample preconditioning, ease-of-use, and robust integration, Metrohm’s 2060 Process Analyzer is one of the best in the market.

Metrohm Process Analytics offers complete turnkey solutions, including:

  • Analyzer and sample preconditioning: cooling, heating, pressure reduction, degassing, filtration, and more.
  • Shelters, piping, wiring, and interfacing: fully engineered systems for plug-and-play deployment.
  • Modular multi-cabinet design: up to four cabinets for complex multiparameter analysis.
  • Preconfigured software (IMPACT): intuitive, graphical programming sheets for easy operator control.
  • Remote monitoring & control: via Modbus, discrete I/O, or direct connection to DCS/PLC systems.
  • Industrial-grade build: IP66/NEMA 4 enclosures for harsh environments.

Metrohm also provides custom engineering for sample handling and conditioning, ensuring reliable performance even in demanding applications like petrochemicals, semiconductors, and mining.

If ease of use is a top priority for process operators , Metrohm's IMPACT software and 2060 platform stand out as one of the best choices currently available.

If your goal is to empower process operators with a user-friendly, integrated, and remotely controllable system, Metrohm’s IMPACT software combined with the 2060 platform is a top-tier solution. It minimizes training needs, reduces manual tasks, and enhances safety and efficiency.

Learn more about the IMPACT software

Learn more about the 2060 platform

An explosion-proof process analyzer is a specialized instrument, designed to operate safely in environments where flammable gases, vapors, or dusts are present. It prevents ignition of hazardous substances by containing any sparks or heat within the device.

Check out Metrohm's explosion-proof process analyzers

Explosion-proof analyzers are certified according to international and regional standards for hazardous areas. Common approvals include:

  • ATEX (Europe)
  • IECEx (global)
  • FM (United States)
  • CSA (Canada)

These certifications confirm that the analyzer meets strict safety requirements for operation in classified zones or divisions where explosive atmospheres may occur.

Yes, you can measure trace levels (to % levels) of cations and anions in ultra-pure water online, for instance with the 2060 IC Process Analyzer.

The 2060 IC Process Analyzer supports:

  • Simultaneous analysis of multiple parameters (cations, anions, trace metals)
  • Multiple detection methods: conductivity (suppressed and non-suppressed), UV/VIS, and amperometric detection
  • Autonomous operation: 24/7 monitoring with continuous eluent generation
  • Modular configuration: up to four cabinets and 20 sample streams can be integrated

 

The 2060 MARGA (Monitor for AeRosols and GAses in ambient Air) developed by Metrohm and verified by the U.S. EPA is one of the best solutions available for measuring gases and aerosols in ambient air. It combines automation, precision, and ease of integration with proven field performance.

Metrohm has designed a wide range of inline sensors to ensure reliable, flexible, and robust control of your plant manufacturing steps. Whether you need to monitor pH, dissolved oxygen, or dissolved carbon dioxide in a chemical or pharmaceutical process, the ProTrode sensors are there to guarantee accurate and reliable results.

Learn more about the ProTrode sensors