Aplikácie

This article describes a simple and sensitive method for chromium(VI) determination in children's toys. The solution to be analyzed is prepared in accordance with DIN EN 71. Not only VIS detection but also post-column derivatization using diphenylcarbizide are parts of this method. The procedure described here is suitable for the precise determination of hexavalent chromium in the single-digit ppt range and, in addition, fulfils without difficulty the limit value of 10 ppt prescribed by the EU directive 2009/48/EC.

This White Paper discusses the concept and benefits of NIR spectroscopy and outlines several real-life laboratory application examples with the use of OMNIS NIRS, the cutting-edge NIR spectrometer from Metrohm.

OMNIS Client/Server boosts business performance with scalable server management, cutting costs by reducing hardware, energy use, and maintenance across locations.

Hydroxyl is an important functional group and knowledge of its content is required in many intermediate and end-use products such as polyols, resins, lacquer raw materials and fats (petroleum industry). The test method to be described determines primary and secondary hydroxyl groups. The hydroxyl number is defined as the mg of KOH equivalent to the hydroxyl content of 1 g of sample.The most frequently described method for determining the hydroxyl number is the conversion with acetic anhydride in pyridine with subsequent titration of the acetic acid released: H3C-CO-O-CO-CH3 + R-OH -> R-O-CO-CH3 + CH3COOH. However, this method suffers from the following drawbacks: - The sample must be boiled under reflux for 1 h (long reaction time and laborious, expensive sample handling) - The method cannot be automated - Small hydroxyl numbers cannot be determined exactly - Pyridine has to be used, which is both toxic and foul-smellingBoth standards, ASTM E1899-08 and DIN 53240-2, offer alternative methods that do not require manual sample preparation and therefore can be fully automated: The method suggested in ASTM E1899-08 is based on the reaction of the hydroxyl groups attached to primary and secondary carbon atoms with excess toluene-4-sulfonyl-isocyanate (TSI) to form an acidic carbamate. The latter can then be titrated in a non-aqueous medium with the strong base tetrabutyl- ammonium hydroxide (TBAOH). The method suggested in DIN 53240-2 is based on the catalyzed acetylation of the hydroxyl group. After hydrolysis of the intermediate, the remaining acetic acid is titrated in a non-aqueous medium with alcoholic KOH solution. The present work demonstrates and discusses an easy way to determine the hydroxyl number according to ASTM E1899-08 or DIN 53240-2 with a fully automated titrimetric system for a great variety of industrial oil samples.

Quantitation of the functionalization of a water-soluble polymer was achieved using a portable Raman spectrometer. The Raman spectrum provides strong, unique bands for both the initial and fully reacted polymer. This enables development of a simple, robust quantitative analysis of the percent polymer functionalization. This method is now routinely used in a manufacturing plant's quality control laboratory.

Carbonyl compounds (CC) occur in many products, such as bio-oils and fuels, cyclic and acyclic solvents, flavors and mineral oils. Carbonyl compounds can be responsible for the instability of these products during storage or processing. Especially pyrolysis bio-oils are known to cause issues during storage, handling and upgrading. This bulletin describes an aqueous and a non-aqueous analytical titration method for the determination of carbonyl compounds by potentiometric titration.

This Application Bulletin describes a simple polarographic method to determine monomeric styrene in polymers. The limit of determination lies at 5 mg/L. Before the determination, styrene is converted to the electrochemically active pseudonitrosite using sodium nitrite.

Polyisobutene (PIB) is an important raw material for a large range of products. Quality control requires the determination of the fluorine content. This task is easily done by Metrohm Combustion IC applying flame sensor technology and Inline Matrix Elimination.Keyword: pyrohydrolysis

Cellulose ester foils are produced using chlorinated solvents. The residual amount of the solvent used in production evaporates within a few days in ambient conditions. The residual solvent is determined by combustion IC, through the conversion of organically bound chlorine to chloride by pyrohydrolysis. The final product needs to be free of all chlorinated solvents. Therefore, critical contents of such compounds can be detected in quality control analysis. Application of MiPT in this study has enabled an automated and precise calibration out of a single standard.

Halobutyl rubber is frequently used in the production of pharmaceutical stoppers. It is ideal for this application due to its low permeability to gases and its chemical resistance. Chlorinated and brominated butyl rubber stoppers are analyzed for their halogen and sulfur content. Halogen and sulfur compounds are released by pyrohydrolysis and analyzed by subsequent ion chromatography (IC).

Combustion Ion Chromatography combines pro-hydrolytic sample combustion and the absorption of emerging combustion gases in an oxidizing, aqueous solution that is then channeled to an ion chromatograph for the analysis of halogenides and sulfur (as sulfate). The combustion and analysis of the certified reference materials (ZRM) makes clear the reliability of Metrohm Combustion Ion Chromatography.Keyword: pyrohydrolysis

This Application Note describes the determination of copolymer levels in polyethylene (PE) and polyvinylacetate (PVA) pellets using NIRS. The determination of the composition of the polymer blends takes less than 30 seconds and requires no sample preparation. The second derivative spectra are analyzed by means of the linear least-squares regression method.

Caprolactam is an important polymer used for the production of Nylon 6, which is the base material for industrial fibers. Due to its commercial significance, many different synthesis methods have been developed over the years. Caprolactam is hygroscopic and water soluble, therefore it is important to have a reliable analysis technique for water determination. Analyzing the water content by conventional methods requires each sample to be weighed, dissolved, heated, and titrated. Compared to the primary method, near-infrared spectroscopy (NIRS) offers unique advantages: it generates reliable results within seconds, but it does not need any sample preparation nor does it create chemical waste.

Determination of the density of polyethylene (PE) (ASTM D792) is normally a challenging procedure due to reproducibility difficulties. Measurement via FT-IR can be problematic when larger sample sizes must be analyzed due to sample inhomogeneity. This application note demonstrates that the DS2500 Solid Analyzer operating in the visible and near-infrared spectral region (Vis-NIR) provides a reliable and fast solution for determination of the density of PE. With no sample preparation or chemicals needed, Vis-NIR spectroscopy allows the analysis of larger, inhomogeneous sample sizes of PE in less than a minute.

Handheld Raman spectroscopy enables rapid polymer masterbatch analysis, while Metrohm’s XTR® algorithm mitigates fluorescence interference for accurate additive identification.

This application highlights Metrohm’s XTR® technology to identify colored polymers by extracting the Raman signal from spectra with strong background fluorescence.

Compared to potentiometric titration, Raman spectroscopy is a rapid, accurate, and reliable secondary method for estimating the amine value (AV) of epoxy hardeners.

Polyols are important raw materials in polyurethane production. Contamination in the raw materials have a great influence on reactions and impair the quality of the end product. Alkali metals are particularly strong catalysts for linear or branched reactions. A rapid and precise method for their simultaneous determination is ion chromatography following Inline Matrix Elimination.

1,3,5-trioxane is a heterocyclic compound formed by trimerization of formaldehyde. Trioxane is used for the production of polyformaldehyde plastics such as poly(oxymethylene) (POM) and solid fuels. Aqueous 1,3,5-trioxane solutions frequently contain trace triethylamine that requires quantification. This is performed on the Metrosep C 3 - 250/4.0 column with subsequent direct conductivity detection.

In this application note, Karl Fischer titration is used to determine the water content of urea.

The water content of piperidine and piperazine is determined according to Karl Fischer using a buffered solvent mixture.

The thermostability of polyvinyl chloride (PVC) was determined using the dehydrochlorination procedure at 180 °C. Comparison of the thermostability of pure PVC polymer, blended PVC (blended with stabilizer, plasticizer, filler) and blended PVC after processing.

Aromatic dicarboxylic acids, e.g., terephthalate, isophthalate and 5-sulfoisophthalate, are important monomers in the manufacture of polyesters and alkyd resins. The monomer ratio of the dicarboxylic acids has an enormous influence on polymerization. The separation of the late-eluting components is completed within 15 minutes if a short Metrosep A Supp 15 - 50/4.0 type column is used together with high eluent concentrations and flow rates.

Determination of phosphate and sulfate in a liquid polymer sample using anion chromatography with conductivity detection after chemical suppression.

Determination of fluoride, chloride, nitrite, nitrate, benzoate, and sulfate in PVC film using anion chromatography with conductivity detection after chemical suppression.

Determination of Cr, Mn, and Ti in a PTA solution containing HCl.

Ti is determined in polyethylene terephthalate (PET) after digestion in sulfuric acid and hydrogen peroxide. Adsorptive stripping voltammetry (AdSV) with mandelic acid as complexing agent is used for this application.

A reference electrode has a stable and well-defined electrochemical potential (at constant temperature), against which the applied or measured potentials in an electrochemical cell are referred. A good reference electrode is therefore stable and non-polarizable. In other words, the potential of such an electrode will remain stable in the used environment and also upon the passage of a small current. This application note lists the most used reference electrodes, together with their range of use.

The basicity and the CPR (controlled polymerization rate) are very important parameters for the quality of polyols used in polyurethane production. The knowledge of these values is crucial to prevent gelation during handling in the production. In this Application Note their determination by automated, potentiometric titration according to ISO 14899 is described.

The total acid number (TAN) indicates the amount of potassium hydroxide required for neutralizing all carboxyl-terminated groups and free acids plus the free anhydride groups in an unsaturated polyester resin (UPR). In this Application Note the TAN determination using automated, potentiometric titration according to EN ISO 2114 using KOH in ethanol as titrant is described.

Underestimation of quality control (QC) processes is one of the major factors leading to internal and external product failure, which have been reported to cause a loss of turnover between 10–30%. As a result, many different norms are put in place to support manufacturers with their QC process. However, time to result and the associated costs for chemicals can be quite excessive, leading many companies to implement near-infrared spectroscopy (NIRS) in their QC process. This paper illustrates the potential of NIRS and displays cost saving potentials up to 90%.

The presence of excessive water in plastics adversely affects the performance of polymeric goods which is why water determination is of crucial importance. This article describes the accurate and straightforward determination of the water content using the Karl Fischer Oven Method in ten different plastic types that are not amenable to direct Karl Fischer titration. The experiments revealed that besides the determination of the oven temperature, sample preparation is one of the most important steps of the analysis, especially in case of hygroscopic plastic samples.

This Application Bulletin gives an overview of the volumetric water content determination according to Karl Fischer. Amongst others, it describes the handling of electrodes, samples, and water standards. The described procedures and parameters comply with the ASTM E203.

The present Application Bulletin elucidates several applications for the polymer industry that can be carried out with the aid of NIR instruments. This Bulletin contains analyses of a wide range of parameters in a very large array of samples. The hydroxyl number is one of the best-known of the parameters that can be determined rapidly using near-infrared spectroscopy. The determination of the hydroxyl number in different areas and in different polyol types is also a part of this Bulletin. Each application describes the sample and the instrument that was originally used for the analysis, as well as the recommended instruments and the results.

Functional group and viscosity analysis (ASTM D789) of polyamides can be a lengthy and challenging process due to the sample’s limited solubility. This application note demonstrates that the DS2500 Solid Analyzer operating in the visible and near-infrared spectral region (Vis-NIR) provides a cost-efficient and fast solution for a simultaneous determination of the intrinsic viscosity as well as the amine, carboxylic, and moisture content in polyamides. With no sample preparation or chemicals needed, Vis-NIR spectroscopy allows for the analysis of polyamides in less than a minute.

This Application Note shows the feasibility of NIR spectroscopy for the analysis of density in polyethylene granulates. Compared to the standard method, NIRS analysis shows a lower prediction error when air bubbles are present in PE pellets.

This application note presents the Orbital Raster Scan (ORS) technology from Metrohm Raman to overcome low resolution, poor sensitivity, and sample degradation while still interrogating a large sample area.

The water content of plastic chips is determined according to Karl Fischer. Because of the low water content of the sample, the oven method (200 °C) and coulometric titration have to be used.

Karl Fischer reagents contain buffer substances (usually imidazole) since the reaction constant is dependent on the pH value. A constant pH therefore ensures the most repeatable results. In 2015, imidazole was classified by European Union the as a CMR (carcinogenic, mutagenic or toxic) substance and the statement H360D was added, stating possible harm to fertility or a fetus. Meanwhile, other reagents free of imidazole are available for purchase. This Application Note summarizes test measurements with 34433 HYDRANAL™ NEXTGEN Coulomat AG-FI.

Determination of fluoride in adipic acid using anion chromatography with conductivity detection after chemical suppression.

Determination of Ni, Co, and Fe in a PTA solution containing HCl.

In the cumene process, phenol and acetone are produced from benzene and propylene. For a successful process control, it is crucial to monitor the sulfuric acid concentration, which impacts the acid-catalyzed cleavage of cumene hydroperoxide to yield phenol and acetone. This Process Application Note describes the online analysis of sulfuric acid using titration. In such hazardous environments, the analyzer can be ex-proof or located in an ex-proof shelter.

Polyurethanes are a class of synthetic polymers formed by reacting liquid di/polyisocyanates and polyols with a catalyst and various additives in a reactor. Polymer properties are modified with stepwise additions of these chemicals at different points in time depending on whether the process has reached an equilibrium. NCO functional groups from unreacted isocyanates must be quenched at the end for a finished product, and this parameter must be known to determine the proper chemical mixing ratio. A fast, non-destructive real-time measurement of %NCO can be obtained by using NIR spectroscopy with a probe seated directly in the reactor.

This Process Application Note presents a way to closely monitor multiple parameters simultaneously during the dioctyl terephthalate production process with near-infrared spectroscopy.

The hydroxyl number is an important sum parameter for quantifying the presence of hydroxyl groups in a chemical substance. As a key quality parameter, it is regularly determined in various polymers like resins, paints, polyesterols, fats, and solvents. Unlike other standards, EN 4629-2 works pyridine-free and without refluxing at elevated temperatures for a longer time. The determination is based on the catalytic acetylation of the hydroxyl group. It is performed at room temperature, requires only a small sample volumen, and can be fully automated.This Application Note describes the potentiometric determination of the hydroxyl number in 1-octanol and polyethylene glycol according to EN 4629-2. Using the OMNIS DIS-Cover technique, all sample preparation steps can be fully automated. Furthermore, the use of an OMNIS Sample Robot allows parallel analysis of multiple samples. The average time per analysis for one sample is thus reduced from approximately 49 min to 25 min., considerably increasing productivity in the laboratory.

Organic halides must be monitored in the environment. Combustion ion chromatography (CIC) is used for accurate halogen analysis in solids following EN 17813:2023.

Determination of the vinyl content of silicone rubber is a lengthy and challenging process. First, the vinyl groups must be converted to ethylene by reacting with an acid, followed by the determination of the produced ethylene with gas chromatography (GC).This application note demonstrates that Vis-NIR (visible near-infrared) spectroscopy provides a cost-efficient and fast solution for the determination of vinyl content in silicone rubbers. With the DS2500 Solid Analyzer it is possible to obtain results in less than a minute without sample preparation or any chemical reagents.

In the application note AN-EIS-004 on equivalent circuit models, an overview of the different circuit elements that are used to build an equivalent circuit model was given. After identifying a suitable model for the system under investigation, the next step in the data analysis is estimation of the model parameters. This is done by the non-linear regression of the model to the data. Most impedance systems come with a data-fitting program. In this application note, the way NOVA is uses to fit the data is shown.

Acrylic acid dimerizes spontaneously. Determining the dimer content is, therefore, a key part of the quality control for acrylic acid. One quality control parameter for the dimerization is the acid number. This Application Note describes its determination by automated, potentiometric titration.

This e-book explains how Raman and near-infrared (NIR) spectroscopy enable rapid, nondestructive polymer analysis, ensuring high quality while reducing costs and waste.