Application Finder

This article describes a simple and sensitive method for chromium(VI) determination in children's toys. The solution to be analyzed is prepared in accordance with DIN EN 71. Not only VIS detection but also post-column derivatization using diphenylcarbizide are parts of this method. The procedure described here is suitable for the precise determination of hexavalent chromium in the single-digit ppt range and, in addition, fulfils without difficulty the limit value of 10 ppt prescribed by the EU directive 2009/48/EC.

Chemical manufacturing such as polyurethane production is characterized by a cost intensive production process combined with a negative ecological impact. These adverse effects can be significantly improved by using vibrational spectroscopy. This analytical technique can assist the operator of the plant to reduce costs and minimize the impact onthe environment as is demonstrated in the present white paper.

This White Paper discusses the concept and benefits of NIR spectroscopy and outlines several real-life laboratory application examples with the use of OMNIS NIRS, the cutting-edge NIR spectrometer from Metrohm.

Hydroxyl is an important functional group and knowledge of its content is required in many intermediate and end-use products such as polyols, resins, lacquer raw materials and fats (petroleum industry). The test method to be described determines primary and secondary hydroxyl groups. The hydroxyl number is defined as the mg of KOH equivalent to the hydroxyl content of 1 g of sample.The most frequently described method for determining the hydroxyl number is the conversion with acetic anhydride in pyridine with subsequent titration of the acetic acid released: H3C-CO-O-CO-CH3 + R-OH -> R-O-CO-CH3 + CH3COOH. However, this method suffers from the following drawbacks: - The sample must be boiled under reflux for 1 h (long reaction time and laborious, expensive sample handling) - The method cannot be automated - Small hydroxyl numbers cannot be determined exactly - Pyridine has to be used, which is both toxic and foul-smellingBoth standards, ASTM E1899-08 and DIN 53240-2, offer alternative methods that do not require manual sample preparation and therefore can be fully automated: The method suggested in ASTM E1899-08 is based on the reaction of the hydroxyl groups attached to primary and secondary carbon atoms with excess toluene-4-sulfonyl-isocyanate (TSI) to form an acidic carbamate. The latter can then be titrated in a non-aqueous medium with the strong base tetrabutyl- ammonium hydroxide (TBAOH). The method suggested in DIN 53240-2 is based on the catalyzed acetylation of the hydroxyl group. After hydrolysis of the intermediate, the remaining acetic acid is titrated in a non-aqueous medium with alcoholic KOH solution. The present work demonstrates and discusses an easy way to determine the hydroxyl number according to ASTM E1899-08 or DIN 53240-2 with a fully automated titrimetric system for a great variety of industrial oil samples.

The presence of excessive water in plastics adversely affects the performance of polymeric goods which is why water determination is of crucial importance. This article describes the accurate and straightforward determination of the water content using the Karl Fischer Oven Method in ten different plastic types that are not amenable to direct Karl Fischer titration. The experiments revealed that besides the determination of the oven temperature, sample preparation is one of the most important steps of the analysis, especially in case of hygroscopic plastic samples.

The Combustion IC system presented allows the automated determination of organic halogen and sulfur compounds in all flammable samples. Both combustion digestion, which is automatically controlled with a flame sensor, and the professional Liquid Handling guarantee highest precision and trueness. This poster describes the determination of the halogen and sulfur content in a certified polymer standard, a coal reference material as well as in latex and vinyl gloves.

The automated combination of pyrolysis and subsequent ion chromatography (Combustion IC) permits the parallel detection of halogens and sulfur in all flammable solid and liquid matrices. The method is captivating, not only because of its outstanding precision and trueness, but also because of the high sample throughput.

Chromate is allergenic, carcinogenic and extremely toxic. It is therefore subject to strict monitoring. It is present in different concentrations in drinking water, toys, textiles, leather and many other materials. Metrohm has developed various methods for ion chromatographic determination of chromium(VI) which, thanks to Inline Sample Preparation, are suitable for a variety of matrices and concentration ranges – from ng/L to mg/L.

Small, fast high-performance Raman spectrometers are now readily available. Three real-life Raman quantitative and semi-quantitative analysis applications are discussed. These applications showcase the versatility of Raman spectroscopy and the potential impact that it can make in various industries such as security, pharmaceutical, and plastics and polymers.

Raman spectroscopy’s use for process analytics in the pharmaceutical and chemical industries continues to grow due to its nondestructive measurements, fast analysis times, and ability to do both qualitative and quantitative analysis. Spectral preprocessing algorithms are routinely applied to quantitative spectroscopic data in order to enhance spectral features while minimizing variability unrelated to the analyte in question. In this technical note we discuss the main preprocessing options pertinent to Raman spectroscopy with real applications examples, and to review the algorithms available in B&W Tek and Metrohm software so that the reader becomes comfortable applying them to build Raman quantitative models.

Generally speaking, the gas extraction or oven method can be used for all samples which release their water when they are heated up. The oven method is indispensable in cases in which the direct volumetric or coulometric Karl Fischer titration is not possible, either because the sample contains disruptive components or because the consistency of the sample makes it very difficult or even impossible to transfer it into the titration vessel.The present Application Bulletin describes automatic water content determination with the aid of the oven technique and coulometric KF titration, using samples from the food, plastic, pharmaceutical and petrochemical industry.

Carbonyl compounds (CC) occur in many products, such as bio-oils and fuels, cyclic and acyclic solvents, flavors and mineral oils. Carbonyl compounds can be responsible for the instability of these products during storage or processing. Especially pyrolysis bio-oils are known to cause issues during storage, handling and upgrading. This bulletin describes an aqueous and a non-aqueous analytical titration method for the determination of carbonyl compounds by potentiometric titration.

This Application Bulletin gives an overview of the coulometric water content determination according to Karl Fischer.Amongst others, it describes the handling of electrodes, samples, and water standards. The described procedures and parameters comply with the ASTM E1064.

Polyurethanes are one of the most commonly used types of plastic. They are produced by the reaction of raw polyols with isocyanates. Depending on the starting material a wide variety of plastics can be obtained. The determination of the acid value, hydroxyl value, and isocyanate content plays an important part in the analysis of raw materials for plastics.The acid number of polyol raw material is usually used in quality control to ensure batch-to-batch uniformity. Additionally it is used as correction factor for calculating the true hydroxyl number. In this Application Bulletin the determination of the acid number according to ASTM D4662 and ASTM D7253 is described.One raw material for polyurethanes are polyols. Polyols contain multiple hydroxyl groups. Therefore, hydroxyl number of a raw material directly correlates to the amount of polyols present and it is thus an important quality control parameter. In this Application Bulletin the determination of the hydroxyl number according to ASTM E1899 and DIN 53240-3 is described.As polyols react stoichiometrically with isocyanates, the knowledge of the isocyanate content is an important quality parameter for the production of polyurethanes. In this document the determination according to EN ISO 14896 method A, ASTM D5155 method A and ASTM D2572 is described.

Underestimation of quality control (QC) processes is one of the major factors leading to internal and external product failure, which have been reported to cause a loss of turnover between 10–30%. As a result, many different norms are put in place to support manufacturers with their QC process. However, time to result and the associated costs for chemicals can be quite excessive, leading many companies to implement near-infrared spectroscopy (NIRS) in their QC process. This paper illustrates the potential of NIRS and displays cost saving potentials up to 90%.

Raman spectroscopy is a quick nondestructive method for the direct identification of plastics. It can also be used for the analysis of flame retardants, lubricants and other additives. Coupled with chemometric software, quantitative and advanced qualitative analyses can be performed.

This article demonstrates the utility of portable Raman spectroscopy as a versatile tool for process analytical technology (PAT) for raw material identification, in-situ monitoring of reactions in developing active pharmaceutical ingredients (APIs), and for real-time process monitoring. Raw material identification is done for verification of starting materials as required by PIC/S and cGMP, and can be readily done with handheld Raman. Portable Raman systems allow users to make measurements to bring process understanding and also provide proof of concept for the Raman measurements to be implemented in pilot plants or large-scale production sites. For known reactions which are repetitively performed or for continuous online process monitoring of reactions, Raman provides a convenient solution for process understanding and the basis for process control.

This Application Bulletin gives an overview of the volumetric water content determination according to Karl Fischer. Amongst others, it describes the handling of electrodes, samples, and water standards. The described procedures and parameters comply with the ASTM E203.

This Application Bulletin describes the determination of the thermostability of PVC in accordance with ISO 182 Part 3 using the dehydrochlorination method with the 895 Professional PVC Thermomat. The instrument permits fully automatic determination of the stability time. The test is suitable for monitoring the manufacture and processing of PVC products manufactured in the injection molding process, for their final clearance, characterization and for the comparison of PVC products and for testing the effectiveness of heat stabilizers.

This Application Bulletin describes a simple polarographic method to determine monomeric styrene in polymers. The limit of determination lies at 5 mg/L. Before the determination, styrene is converted to the electrochemically active pseudonitrosite using sodium nitrite.

Maleic and fumaric acid can be reduced electrochemically to succinic acid. In acidic solutions a differentiation of the two acids is not possible since both are reduced at the same potential. On the other hand, separation at pH 7.8...8.0 is easily possible since fumaric acid is now more difficult to reduce at the lower proton concentration (as a result of cis-trans isomerism) than maleic acid.

Latex gloves are used in clean room environments in order to prevent contaminations. The use of gloves that release corrosive halogenides or sulfate is forbidden in nuclear power plants. The total content of halogen and sulfur is determined by means of Combustion Ion Chromatography. An eluate test is carried out to check the elutable percentage of halogens and sulfate from gloves. Sample preparation is comprised of preconcentration and matrix elimination (MiPCT-ME), as described in AN-S-304.Keyword: pyrohydrolysis

The determination of halogens and sulfur in waste products is important. The inline combination of the Mitsubishi Combustion Module with the Metrohm IC is a suitable method for this type of samples. The recovery rates are analyzed with a certified reference material, e.g., a low-density polyethylene (LDPE).Keyword: pyrohydrolysis

Halobutyl rubber is frequently used in the production of pharmaceutical stoppers. It is ideal for this application due to its low permeability to gases and its chemical resistance. Chlorinated and brominated butyl rubber stoppers are analyzed for their halogen and sulfur content. Halogen and sulfur compounds are released by pyrohydrolysis and analyzed by subsequent ion chromatography (IC).

The Restriction of Hazardous Substances Directive (RoHS) requires to reduce the halogen content in several organic materials used in electrical and electronic equipment. In this context, there is a huge interest for using halogen-free polymers. To check for halogens in polymers according to standard IEC 60754, Metrohm Combustion IC applying flame sensor technology and Inline Matrix Elimination is an indispensable method. The examined polymeric material contains halogens at a level of up to 1%.

Polystyrol is brominated to increase flame retardation. The brominated polystyrene finally consists of 25 to 35% of bromine. The determination of bromine by combustion ion chromatography (CIC) requires a specially optimized absorption solution to trap all bromide. This work shows the optimization of the absorption solution for high-bromine samples.

Organic halides must be monitored in the environment. Combustion ion chromatography (CIC) is used for accurate halogen analysis in solids following EN 17813:2023.

This Application Note demonstrates how NIR spectroscopy can be used to determine the content of coatings on nylon fibers, quickly and without requiring either sample preparation or the use of reagents. In order to suppress the effects arising from scattering on the surface coatings, one forms the second derivative spectra; the linear least-squares regression method is used to calculate the calibration function.

This Application Note shows that near-infrared spectroscopy with its exceptionally short analysis times significantly accelerates quality monitoring of polymer granulates and raw materials. Polyethylene (PE) und polypropylene (PP) can be identified in parallel. PE density is also determined in the same measurement.

This Application Note demonstrates the feasibility of Vis-NIRS for the simultaneous determination of multiple chemical and physical parameters in epoxy resins. Vis-NIRS is a fast alternative to conventional lab methods: it accelerates raw material inspection, process monitoring, and final product control.

Determination of isocyanates (ASTM D7252) is a challenging procedure due to the reactivity of these organic species with atmospheric moisture, as well as their toxicity. Furthermore, HPLC analysis typically used for this kind of analysis involves sample preparation steps and chemicals, with each measurement taking up to 20 minutes to complete. This application note demonstrates that the XDS RapidLiquid Analyzer operating in the visible and near infrared spectral region (Vis-NIR) provides a chemical-free and fast solution (under one minute) for determination of isocyanate content.

Caprolactam is an important polymer used for the production of Nylon 6, which is the base material for industrial fibers. Due to its commercial significance, many different synthesis methods have been developed over the years. Caprolactam is hygroscopic and water soluble, therefore it is important to have a reliable analysis technique for water determination. Analyzing the water content by conventional methods requires each sample to be weighed, dissolved, heated, and titrated. Compared to the primary method, near-infrared spectroscopy (NIRS) offers unique advantages: it generates reliable results within seconds, but it does not need any sample preparation nor does it create chemical waste.

Identification of individual polymers with FT-IR spectroscopy can be a challenge due to sample inhomogeneity especially when larger sample sizes need to be analyzed. This application note demonstrates that the DS2500 Solid Analyzer operating in the visible and near infrared spectral region (Vis-NIR) provides a reliable and fast solution for the identification of high-density polyethylene (HDPE), low-density polyethylene (LDPE), and polypropylene (PP). With no sample preparation or chemicals needed, Vis-NIR spectroscopy allows the identification of larger inhomogeneous sample amounts in less than a minute.

PVC (polyvinyl chloride) foils with a PVDC (polyvinylidene chloride) coating are often used for high performance packaging films like pharmaceutical blister packs or in food packaging. In multi-layer blister films, the PVC serves as the thermoformable backbone structure, whereas the PVDC coating acts as a barrier against moisture and oxygen. The Water Vapor Transmission Rate (WVTR) and Oxygen Transmission Rate (OTR) are influenced by the composition and the thickness of the coating. A fast way to monitor PVDC coating thickness is with near-infrared spectroscopy. Results are provided in a few seconds, indicating when adjustments in the polymer production process are necessary.

The standard test method for ash content analysis is thermogravimetric analysis (TGA). Although TGA is easy to perform, it is time-intensive and requires the use of nitrogen gas. In contrast to the primary method, near-infrared spectroscopy (NIRS) is a fast analytical technique which can measure multiple parameters including ash content in polymers within one minute.

Near-infrared (NIR) spectroscopy is able to determine the intrinsic viscosity of rPET in less than one minute without any sample preparation. This Application Note demonstrates that the Metrohm DS2500 Solid Analyzer operating in the visible and near-infrared spectral region (Vis-NIR) offers users an easier way to perform this analysis without the use of toxic chemicals.

Raman spectroscopy can easily monitor polymerization by tracking monomer consumption and polymer formation, providing a valuable tool for polymer manufacturers.

Polyols are important raw materials in polyurethane production. Contamination in the raw materials have a great influence on reactions and impair the quality of the end product. Alkali metals are particularly strong catalysts for linear or branched reactions. A rapid and precise method for their simultaneous determination is ion chromatography following Inline Matrix Elimination.

1,3,5-trioxane is a heterocyclic compound formed by trimerization of formaldehyde. Trioxane is used for the production of polyformaldehyde plastics such as poly(oxymethylene) (POM) and solid fuels. Aqueous 1,3,5-trioxane solutions frequently contain trace triethylamine that requires quantification. This is performed on the Metrosep C 3 - 250/4.0 column with subsequent direct conductivity detection.

The water content of organic peroxides is determined according to Karl Fischer using two-component reagents. To prevent any unwanted side reactions, the determinations are carried out at -20 °C.

In this application note, Karl Fischer titration is used to determine the water content of urea.

The water content of piperidine and piperazine is determined according to Karl Fischer using a buffered solvent mixture.

The water content of plastic chips is determined according to Karl Fischer. Because of the low water content of the sample, the oven method (200 °C) and coulometric titration have to be used.

Although the process of building, validating and using a method is well-defined through software, the robustness of the method is dependent on proper practice of sampling, validation, and method maintenance. In this document, we will detail the recommended practices for using the multivariate method with NanoRam-1064. These practices are recommended for end users who are in the pharmaceutical environment, and can expand to other industries as well. This document aims to serve as a general reference for NanoRam-1064 users who would like to build an SOP for method development, validation and implementation.

Quantitation of the functionalization of a water-soluble polymer was achieved using a portable Raman spectrometer. The Raman spectrum provides strong, unique bands for both the initial and fully reacted polymer. This enables development of a simple, robust quantitative analysis of the percent polymer functionalization. This method is now routinely used in a manufacturing plant's quality control laboratory.

Indication of the titration endpoint of the weakly alkaline or weakly acidic terminal groups in non-aqueous solution is frequently not easy. An improvement is possible by using a suitable titrant (TBAH = tetrabutylammonium hydroxide for terminal carboxyl groups; perchloric acid for terminal amino groups).An improvement in the evaluation can also be achieved by choosing benzyl alcohol as the solvent.The choice of electrode combination and the measuring setup is also important. Differential potentiometry using the three-electrode technique results in a great improvement in titrations in poorly conducting solutions. Noisy signals are eliminated.

4-Carboxybenzaldehyde, in the following referred to as 4-CBA, can be reduced directly at the dropping mercury electrode (DME) in an ammoniacal solution. After a very simple sample preparation it is now possible to determine the concentration of 4-CBA in terephthalic acid quickly and precisely by polarography down to the lower ppm range.

The presented titration system can be used for the fully automated determination of the hydroxyl number (HN) according to ASTM E1899 and EN ISO 4629-2. The method allows, the determination of polyols and oxooils without boiling under reflux or other sample preparation and is therefore a big benefit for laboratories that have to cope with a high sample throughput.The standards EN 15168 and DIN 53240-3 relay on the same analysis method as in ASTM E1899.

The present Application Bulletin elucidates several applications for the polymer industry that can be carried out with the aid of NIR instruments. This Bulletin contains analyses of a wide range of parameters in a very large array of samples. The hydroxyl number is one of the best-known of the parameters that can be determined rapidly using near-infrared spectroscopy. The determination of the hydroxyl number in different areas and in different polyol types is also a part of this Bulletin. Each application describes the sample and the instrument that was originally used for the analysis, as well as the recommended instruments and the results.

This Application Note shows that NIR spectroscopy is an excellent tool for determining low concentrations of additives in finished polypropylene pellets. This is demonstrated by monitoring the UV stabilizer Tinuvin 770 and the antioxidant Irganox 225. The application of multiple linear regression (MLR) models minimizes interferences that originate from different coating thicknesses and interferences in the polymer pellets.